Manufacturing Execution System

Quality, built into the process.

Stop proving quality after the fact. Define the process once — operations, inspections, WPS and acceptance criteria — release it as a project, and it runs exactly as you defined it: documented, traceable and audit-ready from the first cut. Watch it come together.

ISO 3834
Welding quality
EN 1090
Fabrication
100%
Traceable
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01 · Process definition

Your process. Your order. Your rules.

Your know-how, captured as a process — every operation and inspection, in the exact order your production requires. Inspections aren't an afterthought: they're planned into the flow, so quality is built in — not checked in later. Fully flexible, no rigid templates. Define it once, approve it, version it, reuse it on every project.

DEFINING PROCESSPROC-FRAMES-01
step 0 / 6
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02 · Project execution

Release it — and watch it run.

The project runs exactly as the process defines. No step can start before the one ahead of it is finished — the sequence can't be skipped or improvised — and what's defined to run in parallel, runs in parallel. Every status you see updates live from the shop floor. Not by discipline. By the system.

EXECUTING PROJECTPRJ · PROC-FRAMES-01
two branches · parallel
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03 · Shopfloor execution

No paper. No asking around.

Work orders land on the shop floor as live task lists — operators see their operations, inspectors their inspections, nothing else. Each task carries all the relevant documents (drawings, WPS, work instructions, standards…) and its acceptance criteria. Phone, tablet, terminal or PC — whatever fits the workplace. The worker opens the task, enters the attributes, confirms — and the project updates the moment the work is done.

SHOPFLOOR · LIVEPRJ · PROC-FRAMES-01
ready tasks on the workstation
Dashboard Shop Floor My Operations Alerts Notifications MK Sign out
Dashboard Inspections More
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WELDING · QUALIFICATIONSEN ISO 15614 · EN ISO 9606
04 · Welding management

Qualifications expire. Audits don't.

Every WPS is backed by its WPQR, every welder by a valid certificate — and the system matches them to operations automatically. An operation can't be released to a welder whose qualification doesn't cover it, and expiry warnings arrive before the certificate lapses, not after.

Welding Procedure Specifications

WPSProcessMaterialThicknessPositionsWPQRStatus
WPS No.12135 · MAGS355J28–20 mmPA, PFWPQR-2025-08Qualified
WPS No.29136 · FCAWS355J210–15 mmPA, PCWPQR-2025-11Qualified
WPS No.31141 · TIG1.44042–6 mmPA, PBWPQR-2026-02Requalification due

Welder Qualifications — EN ISO 9606-1

WelderCertificateScopeValid untilStatus
H. Müller9606-1 135 P FW 1.2 PFMAG · fillet · PF14.03.2027Valid
K. Fischer9606-1 135 P BW 1.2 PAMAG · butt · PA09.08.2026Expires in 28 days
J. Weber9606-1 141 T BW 8 PATIG · tube · PA02.06.2026Expired
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DASHBOARD · LIVEPRJ · PROC-FRAMES-01
auto-refresh · 10 s
05 · Dashboard

Stop chasing status.

The status of the entire shop — every operation, every inspection, every project — live, 24/7, from anywhere. One glance shows what's running, what's waiting and how fast each project is moving, the moment it happens — without a single phone call to the floor.

All Active Projects (3)

Operations Status

Inspections Status

Recent Activity

CodeOperation / InspectionStatusExecuted ByTime
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PROJECT REPORT · PDFPRJ · PROC-FRAMES-01
one click · audit-ready
06 · Reporting

The proof, ready before the audit.

Not only when the project closes — the report can be generated at any moment, and it contains everything executed up to that point. The documentation is never “prepared” for an audit; it is always ready, 24/7. One click exports the complete project record — everything an auditor, a client or a notified body asks for, built from the live production data, not assembled by hand:

  1. Overview of all operations and inspections — who, when, and the outcome
  2. Full execution detail per step — every recorded parameter and value
  3. Reference drawings
  4. Work instructions and inspection instructions
  5. Material certificates with charge and heat numbers
  6. Welding procedures (WPS) and qualification records (WPQR)
  7. Welder qualification certificates
  8. Welding equipment calibration certificates
  9. List of applied standards
OperOnProject Report
PRJ · PROC-FRAMES-01
Generated 11.07.2026
Project
PRJ · PROC-FRAMES-01
Client
Acme Stahlbau GmbH
Status
Completed
Started
02.07.2026
Completed
10.07.2026
Operations / Inspections
7 / 3
OPERATIONS & INSPECTIONS — EXECUTION
CodeNameTypeByStartedCompletedOutcome
008Cutting Frame A_20.1OperationH. Müller02.07. 07:1402.07. 09:41Done
009Cutting Frame A_20.2OperationH. Müller02.07. 09:5202.07. 12:06Done
010Cutting Frame B_10.1OperationH. Müller03.07. 06:5803.07. 09:12Done
011Cutting Frame B_10.2OperationH. Müller03.07. 09:2003.07. 11:35Done
012Welding Frame A_20OperationH. Müller04.07. 07:0205.07. 14:48Done
013VT Frame A_20InspectionK. Schneider06.07. 08:1006.07. 09:05Approved
014PT Frame A_20InspectionK. Schneider06.07. 09:3006.07. 11:22Approved
015Welding Frame B_10OperationH. Müller07.07. 06:5508.07. 13:19Done
016VT Frame B_10InspectionK. Schneider09.07. 07:4009.07. 08:31Approved
017Assembly FramesOperationH. Müller09.07. 09:0010.07. 15:12Done
OperOn · Project ReportPage 1 of 3
OperOnProject Report
PRJ · PROC-FRAMES-01
Generated 11.07.2026
CONSUMED MATERIALS & CERTIFICATES
MaterialInternal chargeExternal charge (heat)QtyOperationDate
S355J2 · Plate 20 mmCH-2026-0341H74126-2184 kg008 · Cutting02.07.2026
S355J2 · Plate 20 mmCH-2026-0341H74126-2176 kg009 · Cutting02.07.2026
S355J2 · Plate 10 mmCH-2026-0355H74501-192 kg010 · Cutting03.07.2026
S355J2 · Plate 10 mmCH-2026-0355H74501-188 kg011 · Cutting03.07.2026
G4Si1 · Wire Ø1.2CH-2026-0360L2041814.6 kg012 · Welding04.07.2026
G4Si1 · Wire Ø1.2CH-2026-0360L2041811.2 kg015 · Welding07.07.2026
REFERENCE DRAWINGS
DrawingOperation / Inspection
Frame A_20.pdf012 · Welding Frame A_20
Frame A_20.pdf013 · VT Frame A_20
Frame B_10.pdf015 · Welding Frame B_10
Assembly Frames.pdf017 · Assembly Frames
OperOn · Project ReportPage 2 of 3
OperOnProject Report
PRJ · PROC-FRAMES-01
Generated 11.07.2026
WORK & INSPECTION INSTRUCTIONS
CodeInstruction nameCategoryScopeStatusVersion
WI-CUT-004Plasma cutting — structural plateCuttingUniversalApprovedV3
WI-WLD-011MAG welding — frame assembliesWeldingUniversalApprovedV5
II-NDT-002Visual testing per ISO 17637NDTUniversalApprovedV2
II-NDT-005Penetrant testing per ISO 3452-1NDTUniversalApprovedV2
WELDING PROCEDURES (WPS / WPQR)
WPS NoProcessJointMaterial groupsThicknessPositionWPQR No
No.12135FW1.2 / 1.210 / 20 mmPBWPQR-07
No.29135FW1.2 / 1.210 / 10 mmPBWPQR-11
OperOn · Project ReportPage 3 of 3
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WAREHOUSE · LIVEPRJ · PROC-FRAMES-01
charge → operation · traceable
07 · Warehouse

Traceability starts at goods receipt.

Every charge in stock — with its certificate, its location and its full history. Open a material and see exactly where it went: which operations consumed it, on which project, and how much is reserved for the work still ahead. From goods receipt to the finished weld — one unbroken record.

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Who it's for

Built for shops that have
to prove their quality.

00 · Decision
Who are you?
Pick a branch
A · Operation
Manufacturing company
Full MES
B · Operation
Welding supervisor
Welding module only
The whole system
  • Define the process once — operations, inspections, WPS — and release it as a project
  • Shopfloor execution on any device — statuses flow back live
  • Every material charge traceable — from goods receipt to the finished product
  • Welding management — WPS, WPQR, welder qualifications
  • Audit-ready project report — one click, any moment
Book a demo
Just the Welding module
  • WPS & WPQR register with qualification ranges, in one place
  • Welder certificates (EN ISO 9606) with automatic expiry warnings
  • No more spreadsheet chasing before requalification deadlines
  • Upgrades to the full MES anytime — your data comes along
Start with Welding
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The real competitor is the folder

Your process already works.
Proving it is what costs you.

Paper & spreadsheets
  • Process definitions live in Excel, versions in inboxes
  • Status means calling the shop floor
  • Certificates and WPS hunted down per audit
  • Documentation assembled in days — after the fact
  • Traceability depends on one person's memory
OperOn
  • One released process — the shop floor runs exactly that
  • Live status of every operation and inspection, 24/7
  • Every document attached where the work happens
  • The complete project record — one click, any moment
  • Every material charge traceable — from goods receipt to the finished product
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Pricing

Less than the cost
of one failed audit.

Welding
For welding supervisors
€49/user · month
  • WPS & WPQR register with qualification ranges
  • Welder certificates (EN ISO 9606) with automatic expiry warnings
  • Requalification deadlines — never missed again
  • Upgrades to the full MES anytime, data comes along
Professional
Full MES · for the whole shop
€990/month
  • Processes, projects & shopfloor execution on any device
  • Welding management — WPS, WPQR, welder qualifications
  • Warehouse & full material traceability, charge by charge
  • Live dashboard & one-click audit-ready project reports
  • Unlimited users
No per-seat surprises on the shop floor · cancel anytime · pilot pricing available
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Get started

See your process
running in OperOn.

A 30-minute demo on your own process — bring a drawing and a WPS, and leave with your process modelled, released and executing. No slides, no generic demo data.

Pilot program — 2026. We're onboarding a limited number of pilot shops: pilot pricing, a direct line to the founder, and your workflow shaping the roadmap.
Built for regulated manufacturing · ISO 3834 · EN 1090 · ISO 9001 · EN ISO 5817
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